Hydrodynamic Coupling with Brake Wheel
1. The hydrodynamic coupling with brake wheel adopts advanced hydraulic transmission technology to ensure high power transmission efficiency and reduce energy loss.
2. The hydrodynamic coupling with brake wheel has a smooth start and stop process, reduces mechanical shock and extends the service life of the equipment.
3. The hydraulic coupling with brake wheel has a built-in brake wheel design, which can effectively prevent overload.
4. The hydraulic coupling with brake wheel can adjust the flow state of the liquid according to different working conditions to meet various operating requirements.
5. The hydraulic coupling with brake wheel has a compact structure and is easy to install and maintain.
Brand: Merisen
Product origin: CHINA
Supply capacity: 1500/YERA
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Hydrodynamic Coupling with Brake Wheel
Integrated Transmission & Braking · Overload Protection · Heavy-Duty Precision Stopping
Hydrodynamic Coupling with Brake Wheel is an advanced industrial device that integrates flexible transmission and active braking functions. Building upon the proven benefits of conventional fluid couplings—smooth power transmission and overload protection—it adds a built-in brake wheel to enable active, controllable braking. This design is especially suited for heavy-duty equipment that requires precise stopping, frequent start-stop cycles, and enhanced operational safety.
✔ Key Features & Benefits
High transmission efficiency & energy saving – advanced hydraulic transmission technology minimizes energy loss while maintaining high power output.
Smooth start-stop & extended equipment life – reduces mechanical shock during acceleration and deceleration, significantly prolonging service life of driven machinery.
Integrated brake wheel for overload prevention – built-in braking mechanism provides active control, effectively preventing overload conditions and ensuring safe operation.
Adaptive to varying operating conditions – automatically adjusts fluid flow state to meet diverse operational requirements, from soft starts to rapid braking.
Compact structure, easy installation & maintenance – space-saving design simplifies mounting and reduces downtime for routine inspections.
Vibration absorption & protection – effectively reduces vibration, protecting both the coupling and connected accessories from premature wear.
High-temperature resistant materials – engineered to perform reliably in high-temperature environments without compromising performance.
Built-in cooling system – maintains stable operating temperature even under high-intensity, continuous operation, preventing overheating.
Wide industrial compatibility – suitable for various equipment across mining, metallurgy, manufacturing, agriculture, and water treatment.
? Technical Specifications
| Brand | Merisen |
|---|---|
| Product Origin | China |
| Supply Capacity | 1,500 units/year (scalable based on orders) |
| Key Design Feature | Integrated brake wheel for active braking + overload protection |
| Transmission Type | Hydrodynamic (fluid coupling) with separate braking circuit |
| Operating Temperature Range | -20°C to +80°C (with high-temperature resistant materials, extendable) |
| Cooling System | Built-in cooling circulation for stable thermal performance under high loads |
| Typical Applications | Mining conveyors, mixers, metallurgical equipment, cranes, hoists, agricultural machinery, water treatment pumps, industrial production lines |
※ For detailed torque curves, mounting dimensions, and selection assistance, please contact our engineering team.
⚙️ Working Principle
The hydrodynamic coupling with brake wheel consists of three main components: pump wheel, turbine, and brake wheel. During normal operation, the pump wheel transmits power to the turbine via the hydraulic fluid, creating torque that drives the turbine. The fluid forms a flexible connection between the pump wheel and turbine, enabling smooth starting and acceleration while damping shocks. When braking is required, the integrated brake wheel quickly engages to generate controlled braking force, ensuring rapid and precise stopping of the driven equipment. This combination of fluid coupling and direct braking allows the unit to handle frequent start-stop cycles without overheating or excessive wear.
? Application Scenarios
The hydrodynamic coupling with brake wheel plays a vital role across multiple demanding industries:
| Industry / Equipment Type | Typical Applications & Benefits |
|---|---|
| Industrial Production Lines | Conveyor belts, mixers, assembly lines – provides smooth acceleration, precise stopping, and overload protection to enhance overall productivity and safety. |
| Mining Machinery | Crushers, feeders, stackers, reclaimers – delivers high starting torque under heavy loads and ensures stable operation in harsh environments. |
| Metallurgical Industry | Steel mills, rolling mills, slag handling – ensures safety and stability under high temperature and high load conditions with reliable braking. |
| Agricultural Machinery | Tractors, harvesters, irrigation systems – transmits power efficiently while allowing controlled stops for operational safety. |
| Water Treatment Equipment | Pumps, aerators, mixing tanks – ensures stable fluid transmission with integrated braking for process control. |
| Cranes & Hoisting Equipment | Overhead cranes, tower cranes, winches – precise stopping and holding capability essential for safe lifting operations. |
? Our Services · Custom Solutions & Full After-Sales Support
? Tailored Engineering
We offer personalized customization based on your operating conditions, power requirements, and mounting constraints.
⚙️ Material & Specification Options
Select from various materials, including high-temperature resistant alloys and corrosion-resistant coatings, to meet specific environmental demands.
? Performance Optimization
Our engineers fine-tune transmission efficiency, braking response, and thermal management to match your application perfectly.
? Comprehensive After-Sales
Installation guidance, commissioning support, spare parts availability, and fast technical response – we are with you long-term.
We are a professional manufacturer of hydraulic transmission equipment with extensive industry experience. Every client’s needs are unique, so we collaborate closely with you — from product design to material selection — ensuring each solution perfectly matches your application scenario. Whether it’s large-scale industrial equipment or compact machinery, we provide the right size, specification, and performance characteristics. If you require special functions such as improved transmission efficiency, reduced noise, or enhanced braking control, our engineering team will optimize the design accordingly.
? Why Choose Us?
Factory direct, quality assured – full in-house manufacturing and strict quality control, ISO9001 certified facility.
Global experience – products exported to mining, metallurgical, and industrial clients worldwide, proven in demanding environments.
Engineering expertise – decades of experience in fluid coupling design and application engineering, including integrated braking solutions.
Customer-centric approach – we provide tailored solutions, not just standard products.
Fast & reliable support – responsive technical service and spare parts availability.
❓ Frequently Asked Questions (FAQ)
? What is the production lead time?
Our standard production lead time is typically 15 to 35 working days, depending on order quantity and customization requirements.
? What models are available?
We offer a wide range of models, from small size 274 up to large size 1150. In addition, the complete YOX series is also available to meet various power and torque demands.
? What is the warranty period?
The warranty period is 1 to 2 years, depending on the components used in the customized product. Different configurations may have different warranty terms, and we provide clear warranty coverage for each component.
? Can you provide custom mounting dimensions or special materials?
Yes, we fully support customization. Please provide your working condition details and connection information on both driving and driven sides. Our engineers will then perform the selection and determine the final mounting dimensions to ensure a perfect fit for your application.
? Product Demo Video
Watch the video below to see the working principle, braking action, and performance of our hydrodynamic coupling with brake wheel.
? Request a Customized Solution & Technical Catalog
For selection support, customized design, or detailed technical documentation, please contact us.
? Phone / WhatsApp: +86-13394151666
✉️ Email: info@mrscouplings.com
? Company: Dalian Mairuisheng Transmission Mechanism Equipment Co., Ltd.
? Address: Ganjingzi District, Dalian City, Liaoning Province, China
We respond within 24 hours with dedicated engineer support.
Dalian Mairuisheng Transmission Mechanism Equipment Co., Ltd. | Professional Fluid Coupling Manufacturer | Reliable Power Transmission & Braking Solutions
