Fluid Coupling with Brake Disc
1. The Fluid Coupling with Brake Disc utilizes advanced hydraulic transmission technology to ensure efficient power transfer while minimizing energy loss.
2. It enables smooth starting and stopping, significantly reducing mechanical shock and prolonging equipment service life.
3. The integrated brake disc design provides reliable braking performance and effective overload protection.
4. The Fluid Coupling with Brake Disc allows for adjustment of fluid flow according to varying operating conditions, offering flexibility across different applications.
5. With its compact and integrated design, the unit is easy to install and requires minimal maintenance.
- Information
Fluid Coupling with Brake Disc
Integrated Hydraulic Transmission & Reliable Braking · Overload Protection · Compact Design
Fluid Coupling with Brake Disc is an advanced industrial device that seamlessly integrates hydrodynamic power transmission with mechanical braking. Building upon the proven benefits of conventional fluid couplings—flexible transmission and overload protection—it adds a built-in brake disc to achieve active, controllable braking. This design reduces system complexity, saves installation space, and is especially suited for heavy-duty equipment requiring precise stopping, frequent start-stop cycles, and enhanced operational safety.
Efficient power transfer – advanced hydraulic transmission technology ensures high efficiency while minimizing energy loss.
Smooth starting & stopping – significantly reduces mechanical shock, prolonging equipment service life.
Reliable braking & overload protection – integrated brake disc provides immediate braking force and acts as an effective safety backup.
Adaptable to varying conditions – fluid flow can be adjusted to meet different operational requirements, offering flexibility across applications.
Compact & integrated design – easy to install, requires minimal maintenance, and saves valuable space.
Superior vibration damping – maintains the inherent damping characteristics of fluid couplings while delivering rapid braking response.
High-strength materials – withstands high torque loads and frequent braking cycles without performance degradation.
Advanced cooling – ensures stable operation under continuous heavy-duty and high-frequency braking conditions.
Modular flexibility – brake disc diameter, material, lining type, and actuation method (pneumatic, hydraulic, or spring-applied) can be customized.
? Technical Specifications
| Brand | Merisen |
|---|---|
| Product Origin | China |
| Supply Capacity | 1,500 units/year (scalable based on orders) |
| Design Type | Integrated fluid coupling + brake disc |
| Transmission Efficiency | >95% at rated load |
| Brake Disc Options | Customizable diameter, material, lining, actuation (pneumatic/hydraulic/spring) |
| Cooling System | Advanced internal cooling for high-frequency braking |
| Typical Applications | Mining conveyors, cranes, hoists, elevators, manufacturing automation, marine winches, railway equipment |
※ For detailed torque curves, dimensional drawings, and selection assistance, please contact our engineering team.
⚙️ Working Principle
The Fluid Coupling with Brake Disc combines hydrodynamic power transmission with integrated mechanical braking. The unit consists of three core components: the pump wheel, the turbine, and the built-in brake disc. During operation, the pump wheel transfers rotational energy to the turbine via hydraulic fluid, enabling smooth acceleration and torque transmission. The integrated brake disc, mounted directly to the output section, provides immediate and controlled braking force when activated. This dual-function design allows the Hydraulic Coupling to not only transmit power efficiently but also deliver safe and responsive deceleration. The fluid medium continues to provide overload protection and dampen shocks, while the brake disc ensures reliable stopping power for enhanced operational safety.
? Application Scenarios
The Fluid Coupling with Brake Disc is ideally suited for applications requiring both controlled power transmission and reliable braking:
| Industry / Equipment | Benefits & Key Requirements |
|---|---|
| Mining & Heavy Machinery | Conveyors, crushers, hoists – ensures safe and smooth deceleration, reduces mechanical shock, withstands harsh conditions. |
| Elevator & Lifting Systems | Elevators, cranes, winches – provides precise stopping control, overload protection, and emergency braking. |
| Manufacturing Automation | Production lines, rotating equipment – enables soft starts and emergency braking, improving safety and productivity. |
| Marine & Offshore | Winches, cranes, propulsion systems – critical braking reliability in corrosive, high-load marine environments. |
| Railway & Transportation | Drivetrain solutions – compact integrated design with built-in safety features for rolling stock and auxiliary equipment. |
? Our Services · Custom Solutions & Full After-Sales Support
? Tailored Engineering
We customize brake disc diameter, material, lining type, and actuation method (pneumatic, hydraulic, or spring-applied) to match your exact needs.
⚙️ Mounting & Sealing Options
Various mounting configurations and sealing options are available for harsh or specific environmental conditions.
? Special Applications
For high-frequency braking, explosive atmospheres, or extreme temperatures, we develop modified designs to ensure safety and performance.
? Comprehensive After-Sales
Installation guidance, maintenance training, technical consultation, and spare parts supply – full lifecycle support.
As a specialized manufacturer of Hydraulic Coupling systems, we recognize that each braking and transmission requirement is unique. Our engineering team collaborates closely with clients to develop tailored solutions. We also provide full after-sales support, including installation guidance, maintenance training, and technical consultation. Our inventory includes a range of standard Fluid Coupling with Brake Disc models for quick delivery, alongside custom engineering solutions.
? Why Choose Us?
Factory direct, quality assured – full in-house manufacturing and strict quality control, ISO9001 certified facility.
Global experience – products exported to mining, marine, and industrial clients worldwide, proven in demanding environments.
Engineering expertise – decades of experience in fluid coupling and integrated braking solutions.
Customer-centric approach – we provide tailored solutions, not just standard products.
Fast & reliable support – responsive technical service and spare parts availability.
❓ Frequently Asked Questions (FAQ)
? What is the production lead time?
Our standard production lead time is typically 15 to 35 working days, depending on order quantity and customization requirements.
? What models are available?
We offer a wide range of sizes, from small frame 274 up to large size 1150, as well as the complete YOX series adapted for brake disc integration. Custom designs are also available.
? What is the warranty period?
The warranty period is 1 to 2 years, depending on the components used in the customized product. Different configurations may have different warranty terms, and we provide clear warranty coverage for each component.
? Can you provide custom mounting dimensions or special materials?
Yes, we fully support customization. Please provide your working condition details and connection information on both driving and driven sides. Our engineers will then perform the selection and determine the final mounting dimensions to ensure a perfect fit for your application.
? Product Demo Video
Watch the video below to see the working principle, braking action, and performance of our Fluid Coupling with Brake Disc.
? Request a Customized Solution & Technical Catalog
For selection support, customized design, or detailed technical documentation, please contact us.
? Phone / WhatsApp: +86-13394151666
✉️ Email: info@mrscouplings.com
? Company: Dalian Mairuisheng Transmission Mechanism Equipment Co., Ltd.
? Address: Ganjingzi District, Dalian City, Liaoning Province, China
We respond within 24 hours with dedicated engineer support.
Dalian Mairuisheng Transmission Mechanism Equipment Co., Ltd. | Professional Fluid Coupling Manufacturer | Integrated Brake Disc Solutions for Heavy-Duty Applications
